Description of the work.

Maintenance of stationary compressors and turbochargers with pressures up to 1 MPa (up to 10 kgf / sq. Cm), with a supply of over 1000 cubic meters. m / min. or pressure over 1 MPa (over 10 kgf / sq. cm), with a supply of over 250 cubic meters. m / min. each when working on non-hazardous gases driven by different motors. Maintenance of stationary compressors and turbocompressors operating on hazardous gases with pressures up to 1 MPa (up to 10 kgf / sq. Cm), with a supply of over 250 cubic meters. m / min. or pressure over 1 MPa (over 10 kgf / sq. cm), with a supply of over 100 cubic meters. m / min. each. Maintenance of automated compressor stations with a supply of over 100 cubic meters. m / min. Monitoring the operation of all compressor station equipment. Regulation technological process generating station products. Compilation of defective lists for the repair of compressor station equipment. Repair of compressor station equipment within the qualifications of a 5th grade locksmith.

What you need to know:

• kinematic diagrams and design of turbochargers of various systems and types, power equipment: electric motors, steam machines, engines internal combustion
• operational characteristics of compressors and power plants to them. The assistant driver of a compressor or turbocompressor station is charged two categories lower than the category of the driver under whose supervision he works, but not lower than the 2nd category. Operators of mobile compressor units are charged according to the ETKS section "Construction, installation and repair and construction works".

The compressor operator is a specialist who ensures uninterrupted operation, maintains it, prepares it for starts and stops. In his work he is obliged to maintain the established technological rhythm.

With the help of automation equipment, measuring and control devices, protection and alarm systems, as well as blocking, the compressor unit operator inspects the equipment and determines the causes of breakdowns, and then eliminates them.

Requirements

The job description of the compressor unit operator describes a list of duties, for the performance of which there must be no contraindications. If an employee has health problems, then it is strictly forbidden to work on this installation.

The compressor operator must have vision that is resistant to fatigue. Sharp vision with normal color discrimination is one of the important criteria.

Good hearing, fine sense of smell, developed memory - qualities that must be on high level.

Physically demanding work requires a lot of stamina. In case of health problems, as a result of which heavy physical activity and monotonous work are contraindicated, the employee must be dismissed.

The ability to work in a large team is an important personal skill, without which it is difficult to imagine the work of a mechanic.

Contraindications to work in this position are violations of the vestibular apparatus, hearing and visual impairments, a predisposition to colds.

Qualification Requirements

Difficult and responsible work for this employee. The compressor operator must have extensive knowledge in the field of chemistry, physics, electrical engineering. Knowledge of types and types is required to do the job well.

Knowledge of the technological processes used in production is the key to successful work.

It is also necessary to know the principles of operation of the installation, the device of the compressor, electric motors, as well as the instruments with which measurements are taken.

Discharges

According to the reference book, there are 5 categories of compressor operators. Each has its own requirements for vocational training, and also describes the duties that the employee must fulfill in this position.

In the ETKS classifier, machinists of the second, third, fourth, fifth and sixth categories are distinguished.

The highest is the second category, the highest requirements for experience and skills are imposed on it. The sixth, respectively, is the lowest.

The ranks of the compressor unit driver are assigned according to work experience. Responsibilities, as well as the level of remuneration, depend on the category.

Second rank

The operator of the compressor installation of the second category serves compressors with an operating pressure of up to 10 kgf / cm 2 (1 MPa). The flow rate of this unit is 5 m 3 / min.

Responsibilities include:

• starting, stopping and regulating compressors;
• monitoring the operation of auxiliary equipment, as well as the compressors themselves;
• lubrication of parts of mechanisms experiencing friction;
• prevention of malfunctions in the compressor;
• elimination of the arisen malfunctions;
• monitoring the operation of safety devices;
• repair of drive motors;
• filling oil into emergency tanks and service tanks, as well as pumping out oil;
• participation in the repair of compressor equipment.

Knowledge for the second category

The instruction of the compressor installation driver presupposes the availability of professional knowledge, without which the performance of direct duties will be impossible.

The employee must know:

• principles of turbocharger operation;
• the principle of operation of a reciprocating compressor;
• operation of steam engines and turbochargers;
• the principle of operation of electric motors;
• troubleshooting methods for motors and compressors;
• methods of using instruments for measurement and control, as well as the purpose of each instrument;
• station piping diagram;
• working pressure and air temperature corresponding to each mode;
• the permissible temperature to which the operating unit of the unit can be heated;
• ways to eliminate overheating, as well as measures to prevent overheating;
• brands of oils used in the unit for lubrication of units.

Third rank

The compressor plant operator is trained not only at vocational schools or universities. There are refresher courses, after which the student is issued a certificate of awarding him a higher grade.

Turbocompressors and stationary compressors with an operating pressure of up to 10 kgf / cm 2 (1 MPa), flow - above 5 m 3 / min. and up to 100 m 3 / min. Or installations with pressures above 10 kgf / cm 2 (1 MPa) and feed up to 5 m 3 / min. when working with non-hazardous gases driven by different engines.

For a specialist of the third category, responsibilities are:

• regulation and start-up of compressors, engines and turbochargers;
• maintaining the required parameters of the compressor;
• switching between different units;
• prevention of emergency situations in the operation of the station;
• preparation technical documentation on the operation of the serviced equipment;
• taking part in the repair of units and parts of the station.

Knowledge for the third grade

An employee with a third grade should know:

• reciprocating compressors, internal combustion engines, electric motors, steam engines and installations;
• technical characteristics of the described units and rules for their maintenance;
• arrangement of control and measuring equipment, maintenance rules and technical characteristics;
• installation piping diagram;
• documentation required for the operation of the installation;
• fundamentals of thermodynamics, as well as electrical engineering;
• gas properties in compressor operation.

Fourth rank

The driver with the specified discharge serves turbocompressors and stationary compressors up to 10 kgf / cm 2 (1 MPa). The flow rate in these installations is more than 100 m 3 / min.

The work consists in:

• establishment and maintenance of an advantageous mode for compressor operation;
• monitoring the health of engines, devices, mechanisms;
• participation in the inspection and repair of equipment (according to the qualifications of a mechanic with the 3rd grade).

Knowledge for the fourth grade

To perform duties at a high level, he must know:

• design features, as well as the device of various types of compressors, internal combustion engines, turbochargers, electric motors, complex instruments for control and measurement, fittings and equipment, steam engines;
• layouts of pipelines, steam lines, tanks and fittings;
• diagrams according to which the automatic device for blocking the operation of the station is located;
• technical characteristics of the compressors to be serviced;
• electricity consumption rates for normal work stations;
• consumption rates of materials for the production of gases or compressed air.

Fifth rank

The fifth-grade driver serves automated stations up to 100 m 3 / min.

His responsibilities are:

• switching over, as well as taking out the equipment for repair and into a standby state;
• regulation of technical processes;
• drawing up lists of defects, as well as lists for equipment repair;
• repair of station equipment (qualification of a locksmith of the 4th grade);
• repairing internal combustion engines and compressor units in the field and on-site conditions.

Knowledge for the fifth grade

A fifth-grade mechanic should know the internal structure well enough.

Required knowledge:

• kinematic diagrams of turbochargers, electric motors, steam engines, internal combustion engines;
• high pressure compressor devices;
• operating rules and characteristics of auxiliary equipment, steam engines, electric motors, turbocompressors;
• technological processes of the station;
• Compressor efficiency and applied structures and systems.

Sixth rank

The work of a sixth-grade machinist requires the greatest concentration, and knowledge must be supported not only by theory, but also by practice. Due to the fact that the serviced units have a large capacity, the employee must be able to carry out:

• watching over correct work equipment of the entire station;
• regulation of the process for the production of products of the station's work;
• preparation of defective statements;
• equipment repair (qualification of a locksmith of the 5th category).

Knowledge for the sixth grade

Knowledge is required:

• turbocharger design;
• kinematic diagrams;
• various power equipment: steam engines, electrical equipment, internal combustion engines;
• characteristics for the operation of power plants of compressors.

Work safety

Labor protection of the compressor unit operator is regulated by the current legislation Russian Federation... Labor legislation, as well as health and safety standards, establish the permissible operating limits for mechanics. The mode of work is consistent with the qualifications and is based on the health status of the employee.

Vacancies

In Moscow, the operator of compressor units receives from 80,000 rubles. An employee of this category is required for large manufacturing enterprises... To submit your resume for consideration, you need to monitor the labor market and track emerging vacancies.

Section "Professions of workers common to all sectors of the national economy"((ETKS # 1))

§ 192. Driver of compressor installations (5th grade)

5th grade

Description of the work. Maintenance of stationary compressors and turbochargers with pressures up to 1 MPa (up to 10 kgf / sq. Cm), with a supply of over 500 to 1000 cubic meters. m / min. or pressure over 1 MPa (over 10 kgf / sq. cm), with a supply of over 100 to 250 cubic meters. m / min. each when working on non-hazardous gases driven by different motors. Maintenance of stationary compressors and turbocompressors operating on hazardous gases with pressures up to 1 MPa (up to 10 kgf / sq. Cm), with a supply of over 100 to 250 cubic meters. m / min or pressure over 1 MPa (over 10 kgf / sq. cm), with a feed over 5 to 100 cubic meters. m / min. each. Maintenance of automated compressor stations with a capacity of up to 100 cubic meters. m / min.

Switching over and withdrawal to reserve and for repair of compressor station equipment. Regulation of the technological process of the production of the station's products. Compilation of defective lists for the repair of compressor station equipment. Repair of compressor station equipment within the qualifications of a 4th grade locksmith. Field repair of compressors and internal combustion engines.

Must know: kinematic diagrams of serviced compressors, turbochargers, steam engines, electric motors and internal combustion engines; device of high pressure compressors; operational characteristics of compressor and turbocompressor units, steam and electric engines for them and auxiliary equipment; schemes of technological processes of production of the station's product; the efficiency of the compressors of the systems and structures used.

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We bring to your attention a typical example job description operator of technological compressors of the 6th category, sample of 2019. A person with education, special training and work experience can be appointed to this position. Do not forget that each instruction of the 6th grade technological compressor operator is handed out against a receipt.

This section provides typical information about the knowledge that a 6th grade technological compressor operator should have. About duties, rights and responsibilities.

This material is included in the huge library of our site, which is updated daily.

1. General Provisions

1. The operator of technological compressors of the 6th category belongs to the category of workers.

2. The operator of technological compressors of the 6th category is a person who has ________ specialized secondary education (education, special training) and work experience in this position ________ years.

When servicing the electrical equipment of a workshop with electrically driven gas pumping units, it must have a group IV for electrical safety.

3. The driver of technological compressors of the 6th category is hired and dismissed by __________ (by whom, position)

4. The operator of technological compressors of the 6th category should know:

a) special (professional) knowledge of the position:

- gas transportation technology;

- layouts of pipelines of the workshop and inter-workshop communications;

- basic information on systems automated control technological process;

- technical conditions and technology for all types Maintenance and repair of compressors, their drives, valves and equipment;

- technology of gas lift and cycling process;

— qualification requirements presented to this post of a lower grade.

b) general knowledge of an employee of the organization:

- rules for labor protection, industrial sanitation and fire safety;

- rules for using personal protective equipment;

- requirements for the quality of work (services) performed, for rational organization work in the workplace;

- assortment and marking of materials used, consumption rates of fuels and lubricants;

- rules for the movement and storage of goods;

- types of marriage and ways to prevent and eliminate it;

5. In his activities, the driver of technological compressors of the 6th category is guided by:

- the legislation of the Russian Federation,

- Charter (statute) of the organization,

- this job description,

- The rules of the internal labor regulations of the organization.

6. The driver of technological compressors of the 6th category reports directly to: ______________ (position)

2. Responsibilities of the operator of technological compressors of the 6th category

Technological compressor operator of the 6th category:

a) Special (professional) job responsibilities:

1. Maintenance of compressor stations, shop level control panels, as well as general shop systems for gas purification and dehydration, oil supply, heat recovery at the compressor station.

2. Production of operational switchings at the technological piping of compressor stations, regulation of the shop operation mode as directed by the dispatching service.

3. Conclusion technological equipment for repair, participation in delivery and acceptance of it from repair.

4. Prevention, identification and elimination of malfunctions in the operation of technological equipment and its systems.

5. Adjustment of compressors, their drives, apparatuses, auxiliary equipment of workshops, compressor stations.

6. Production of operational switching in electrical installations with voltage over 1000 volts in workshops with electric drive gas pumping units.

7. Supervising the work of operators of lower qualifications.

8. Responsibilities of the officials for this position of the lower grade (s).

b) General job responsibilities of an employee of the organization:

- Compliance with the Internal Labor Regulations and other local regulations of the organization, internal rules and regulations of labor protection, safety, industrial sanitation and fire protection.

- Execution within employment contract orders of employees, by whom it was repaired in accordance with this instruction.

- Carrying out work on acceptance and delivery of a shift, cleaning and washing, disinfection of serviced equipment and communications, cleaning of the workplace, devices, tools, as well as keeping them in proper condition.

- Maintaining the established technical documentation.

3. The rights of the operator of technological compressors of the 6th category

The driver of technological compressors of the 6th category has the right to:

1. Submit proposals to the management:

- to improve the work related to the stipulated this instruction responsibilities,

- on the encouragement of distinguished workers subordinate to him,

- on bringing to material and disciplinary responsibility of employees who have violated production and labor discipline.

2. To request from the structural divisions and employees of the organization the information necessary for him to perform his duties.

3. To get acquainted with the documents defining his rights and obligations in the position held, the criteria for assessing the quality of the performance of official duties.

4. To get acquainted with the draft decisions of the management concerning its activities.

5. Require the management to provide assistance, including the provision of organizational and technical conditions and registration established documents required for the performance of official duties.

6. Other rights established by the current labor legislation.

4. Responsibility of the operator of technological compressors of the 6th category

The driver of the 6th grade technological compressors is responsible in the following cases:

1. For improper performance or non-performance of their duties provided for by this job description - within the limits established by the labor legislation of the Russian Federation.

2. For offenses committed in the course of their activities - within the limits established by the current administrative, criminal and civil legislation of the Russian Federation.

3. For causing material damage organizations - within the limits established by the current legislation of the Russian Federation.

The job description of the 6th grade technological compressor operator is a sample of 2019. Job responsibilities the driver of technological compressors of the 6th category, the rights of the driver of technological compressors of the 6th category, the responsibility of the driver of technological compressors of the 6th category.

Compiled in ___ copies. I approve _____________________________ (initials, surname) _________________________________ _____________________________ (name of the employer, (manager or other person, _________________________________ _____________________________ his organizational and legal authorized to approve _________________________________ _____________________________ form, address, phone, address of the job description) _________________________________ email, OGRN, TIN / KPP) " ___ "________________ ____," ___ "____________ ____ N _____ M.P.

JOB INSTRUCTIONS for the driver of compressor units of the 6th category (approximate form)

1. GENERAL PROVISIONS

1.1. This job description defines functional responsibilities, rights and responsibility of the operator of compressor units of the 6th category.

1.2. The operator of compressor installations of the 6th category belongs to the category of workers.

1.3. A person with secondary education and appropriate training in the specialty is appointed to the position of a compressor operator of the 6th category.

1.4. The driver of compressor units of the 6th category is appointed and dismissed by the head of the organization upon the recommendation of __________________.

1.5. The driver of the 6th grade compressor units reports directly to __________________.

1.6. In his activities, the driver of compressor units of the 6th category is guided by:

Regulatory acts on the work performed;

Methodological materials related to relevant issues;

The charter of the organization;

Labor regulations;

Orders and orders of the head of the organization, the immediate head;

This job description.

1.7. The driver of compressor units of the 6th category should know:

Kinematic diagrams and design of turbochargers of various systems and types, power equipment;

Electric motors, steam engines, internal combustion engines;

Operational characteristics of compressors and power plants for them;

Fire safety rules;

Internal labor regulations;

Safety rules;

The provisions of this job description.

2. FUNCTIONAL RESPONSIBILITIES

2.1. The operator of compressor units of the 6th category carries out:

2.1.1. Maintenance of stationary compressors and turbocompressors with pressures up to 1 MPa (up to 10 kgf / sq. Cm), with a supply of over 1000 cubic meters. m / min. or pressure over 1 MPa (over 10 kgf / sq. cm), with a supply of over 250 cubic meters. m / min. each when working on non-hazardous gases driven by different motors.

2.1.2. Maintenance of stationary compressors and turbocompressors operating on hazardous gases with pressures up to 1 MPa (up to 10 kgf / sq. Cm), with a supply of over 250 cubic meters. m / min. or pressure over 1 MPa (over 10 kgf / sq. cm), with a supply of over 100 cubic meters. m / min. each.

2.1.3. Maintenance of automated compressor stations with a supply of over 100 cubic meters. m / min.

2.1.4. Monitoring the operation of all compressor station equipment.

2.1.5. Regulation of the technological process for the production of station products.

2.1.6. Compilation of defective lists for the repair of compressor station equipment.

2.1.7. Repair of compressor station equipment within the qualifications of a 5th grade locksmith.

2.1.8. ___________________________.

3. RIGHTS

3.1. The driver of the 6th grade compressor units has the right:

3.1.1. Require the management of the organization to assist in the performance of their duties.

3.1.2. To get acquainted with the draft decisions of the organization's management concerning its activities.

3.1.3. Improve your qualifications.

3.1.4. Submit proposals on their activities for consideration by their immediate supervisor.

3.1.5. Receive from employees of the organization the information necessary to carry out their activities.

3.1.6. ___________________________.

4. LIABILITY

4.1. The driver of the 6th grade compressor units is responsible for:

4.1.1. For non-fulfillment or improper fulfillment of his duties provided for by this job description - in accordance with the current labor legislation of the Russian Federation.

4.1.2. For offenses committed during the period of their activities - in accordance with the current civil, administrative and criminal legislation of the Russian Federation.

4.1.3. For causing material damage - in accordance with the current legislation of the Russian Federation.

4.1.4. For violation of the internal labor regulations, fire safety and safety rules established in the organization.

4.1.5. ___________________________.

5. OPERATING MODE

5.1. The operating mode of the driver of compressor units of the 6th category is determined in accordance with the internal labor regulations established in the organization.

5.2. In accordance with _______________, the employer assesses the efficiency of the operator of compressor units of the 6th category. The set of measures to assess the effectiveness is approved by _________________ and includes:

- ___________________________

- ___________________________

- ___________________________

The job description was developed on the basis of _______________________ __________________________________________________________________________. (name, number and date of the document) Head of the structural unit ___________________________ _____________________ (initials, surname) (signature) "___" ___________ ____ legal service ___________________________ _____________________ (initials, surname) (signature) "___" ___________ ____