Operator of a mobile steam dewaxing unit Is a specialist in the oil and gas industry who maintains steam mobile dewaxing units and units and is responsible for maintaining technological process for dewaxing of oil wells, flow lines, oil gathering units, heating water pipelines and other field technological facilities with steam.

For admission to work by profession, the operator of a mobile steam dewaxing unit it is necessary to undergo professional training in the course "Operator of a mobile steam dewaxing unit".

In addition to vocational training to work as an operator of a mobile steam dewaxing unit, a secondary vocational education (technical school / college) is required, while education does not have to be specialized.

Mobile steam dewaxing unit operator courses

The training center "PromResurs" conducts training as a driver of a mobile steam dewaxing unit.

Specialists of the oil and gas division of the PromResurs training center have developed a training program for the profession of a steam mobile dewaxing unit operator.

The development of a training program for the profession of a steam mobile dewaxing unit operator was carried out taking into account:

• Federal Law N 116-ФЗ dated July 21, 1997 "On industrial safety of hazardous production facilities»;
• Order of Rostekhnadzor N 101 of March 12, 2013 "On approval of the Federal norms and rules in the field of industrial safety" Safety rules in the oil and gas industry ".

The training of operators of a mobile steam dewaxing unit is carried out taking into account the regulatory documentation for the operation of equipment and safe working conditions.

During the training of the operator of a mobile steam dewaxing unit, the following issues are covered:

• the process of oil and gas production in its technological part;
• physical and Chemical properties oil, gas, paraffin and steam;
• operation of oil wells;
• dewaxing plant operation;
• description of the technology for dewaxing oil wells, oil discharge units and flow lines with steam or hot oil;
• wellhead piping with technological units;
• operating parameters of the engine, boiler, oil heater;
• the basics of plumbing;
• safe conditions labor.

Types of training:

• primary education (professional training for 3, 5, 6 categories);
• advanced training (improvement of the category by 5, 6 categories).

Requires secondary vocational education.

Forms of preparation:

• full-time training on the basis of the training center "PromResource";
• with the departure of the teacher to the customer's enterprise:
  - departure is carried out throughout the territory Russian Federation;
• distance learning:
  - the employee is given access to the portal distance learning;
  - a teacher is assigned to the employee to provide consultations on training materials;
  - after mastering the material, a test task is passed remotely;
  - after passing the test task, the employee undergoes an internship at the workplace.

The issue was approved by the Decree of the Ministry of Labor and social development Of the Russian Federation of 11/14/2000 N 81

Operator of a mobile steam dewaxing unit

§ 8. Operator of a mobile steam dewaxing unit

Description of works... Preparation of a mobile steam dewaxing unit, unit for operation at the facility. Conducting a technological process for dewaxing oil wells, flow lines, oil gathering units, heating water pipelines and other field technological facilities with steam. Connection of units with wells, field technological units. Laying of lines for dewaxing or heating with steam or hot oil. Monitoring the operation parameters of the boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the serviced unit, the mobile steam dewaxing unit, installation and dismantling of equipment, equipment and instrumentation of the installation, performance of preventive and maintenance equipment, keeping a log of the plant operation. Driving a car.

Must know: technological process of oil and gas production; physical and chemical properties of oil, steam and paraffin; methods of operating oil wells; wellhead piping schemes; the device and rules for the operation of the installation, the serviced unit, the main and auxiliary equipment, equipment, used control and measuring devices, the car; technological regime and work process for dewaxing oil wells with steam or hot oil, flow lines and oil gathering units; plumbing in the amount of work performed.

When servicing under the guidance of an operator of a steam mobile dewaxing unit of a higher qualification - 3rd category;

when servicing steam mobile dewaxing units and units mounted on a car chassis, with a working steam pressure of up to 10 MPa (100 kgf / sq. cm) inclusive, - 5th grade;

when servicing mobile steam dewaxing units with a working steam pressure of over 10 MPa (100 kgf / sq. cm) - the 6th category.

Average required professional education.

Comments on the profession

The given tariff and qualification characteristics of the profession " Operator of a mobile steam dewaxing unit»Serve for the rating of works and assignment tariff categories according to article 143 Labor Code Russian Federation. Based on the above job characteristics and the requirements for professional knowledge and skills, a job description the operator of a steam mobile dewaxing unit, as well as the documents required for the interview and testing at hiring. When drawing up work (job) instructions, pay attention to general provisions and recommendations for this issue of ETKS (see.

0.1. The document comes into force from the moment of its approval.

0.2. Document developer: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.3. The document has been agreed upon: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _.

0.4. Periodic check of this document produced at intervals not exceeding 3 years.

1. General Provisions

1.1. The position "Operator of a mobile steam dewaxing unit of the 6th grade" belongs to the category "Workers".

1.2. Qualification Requirements- vocational education. Training. Work experience by profession as a driver of a mobile steam dewaxing unit of the 5th category - at least 1 year.

1.3. Knows and applies in activities:
- technological process of oil and gas production;
- physical and chemical properties of oil, steam and paraffin;
- methods of operating oil wells;
- wellhead piping schemes;
- device and rules of operation of the installation, unit, main and auxiliary equipment, apparatus, instrumentation, car;
- technological regime and work process for dewaxing oil wells with steam or hot oil, outgoing lines and oil gathering units;
- plumbing.

1.4. The driver of a mobile steam dewaxing unit of the 6th grade is appointed and dismissed by order of the organization (enterprise / institution).

1.5. The driver of the 6th grade mobile steam dewaxing unit reports directly to _ _ _ _ _ _ _ _ _ _.

1.6. The driver of the 6th grade mobile steam dewaxing unit supervises the work of _ _ _ _ _ _ _ _ _ _.

1.7. The driver of a mobile steam dewaxing unit of the 6th grade during his absence is replaced by a person appointed in accordance with the established procedure, who acquires the corresponding rights and is responsible for the proper performance of the duties assigned to him.

2. Description of work, tasks and duties

2.1. Serves mobile steam dewaxing units and units mounted on a car chassis with a working steam pressure of over 95 kgf / cm2 inclusive.

2.2. Prepares the installation, the unit for operation at the facility.

2.3. Leads the technological process for the dewaxing of oil wells, outgoing lines, oil gathering units, heats water pipelines and other industrial technological facilities with steam.

2.4. Connects units with wells, industrial technological installations.

2.5. Lays lines for dewaxing by heating with steam or hot oil.

2.6. Monitors the operating parameters of the boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the unit, installation.

2.7. Mounts and dismantles equipment, apparatus and instrumentation of the installation.

2.8. Carries out preventive and routine repairs of equipment.

2.9. Drives a car.

2.10. Keeps a log of the installation operation.

2.11. Knows, understands and applies the current regulatory documents concerning his activities.

2.12. Knows and complies with the requirements of regulatory enactments on labor protection and environment, complies with the norms, methods and techniques for the safe performance of work.

3. Rights

3.1. The driver of the 6th grade mobile steam dewaxing unit has the right to take action to prevent and eliminate any violations or inconsistencies.

3.2. The driver of a mobile steam dewaxing unit of the 6th category has the right to receive all social guarantees provided for by law.

3.3. The driver of a mobile steam dewaxing unit of the 6th category has the right to demand assistance in the performance of his official duties and the exercise of rights.

3.4. The driver of a mobile steam dewaxing unit of the 6th category has the right to demand the creation of organizational and technical conditions necessary for the performance of official duties and the provision of necessary equipment and inventory.

3.5. The driver of a mobile steam dewaxing unit of the 6th category has the right to get acquainted with the draft documents relating to his activities.

3.6. The driver of a mobile steam dewaxing unit of the 6th grade has the right to request and receive documents, materials and information necessary for the performance of his official duties and orders of the management.

3.7. The operator of the 6th grade mobile steam dewaxing unit has the right to improve his professional qualifications.

3.8. The driver of a mobile steam dewaxing unit of the 6th grade has the right to report all violations and inconsistencies identified in the course of his activity and make proposals for their elimination.

3.9. The driver of a mobile steam dewaxing unit of the 6th grade has the right to familiarize himself with the documents defining the rights and obligations for the position held, the criteria for assessing the quality of the performance of official duties.

4. Responsibility

4.1. The driver of a mobile steam dewaxing unit of the 6th grade is responsible for non-fulfillment or untimely fulfillment of the duties assigned by this job description and (or) non-use of the granted rights.

4.2. The driver of a mobile steam dewaxing unit of the 6th category is responsible for non-compliance with the rules of internal labor regulations, labor protection, safety, industrial sanitation and fire protection.

4.3. The driver of the 6th grade mobile steam dewaxing unit is responsible for disclosing information about an organization (enterprise / institution) that is classified as a trade secret.

4.4. The driver of a mobile steam dewaxing unit of the 6th grade is responsible for non-fulfillment or improper fulfillment of the requirements of internal normative documents organizations (enterprises / institutions) and legal orders of the management.

4.5. The driver of a mobile steam dewaxing unit of the 6th category is responsible for offenses committed in the course of his activities, within the limits established by the current administrative, criminal and civil legislation.

4.6. The driver of the 6th grade mobile steam dewaxing unit is responsible for causing material damage organization (enterprise / institution) within the limits established by the current administrative, criminal and civil legislation.

4.7. The driver of the 6th grade mobile steam dewaxing unit is responsible for the misuse of the granted official powers, as well as their use for personal purposes.

I APPROVE:

________________________

[Job title]

________________________

________________________

[Name of company]

________________/[FULL NAME.]/

"____" ____________ 20__

JOB DESCRIPTION

Driver pumping station for pumping a working agent into a 6th grade formation

1. General Provisions

1.1. This job description defines and regulates the powers, functional and job duties, rights and responsibility of the operator of a steam mobile dewaxing unit of the 6th category [Name of the organization in the genitive case] (hereinafter - the Company).

1.2. The driver of a mobile steam dewaxing unit of the 6th grade is appointed and dismissed from the position in the established current labor legislation order by order of the head of the Company.

1.3. The driver of the 6th grade mobile steam dewaxing unit belongs to the category of workers and reports directly to the [name of the position of the direct manager in the dative case] of the Company.

1.4. The operator of the 6th grade mobile steam dewaxing unit is responsible for:

• timely and high-quality performance of tasks for their intended purpose;
• compliance with performance and labor discipline;
• compliance with labor safety measures, maintaining order, compliance with fire safety rules at the assigned work site (workplace).

1.5. A person who has a secondary vocational education in this specialty and work experience of at least 1 year is appointed to the position of a machinist of a mobile steam dewaxing unit of the 6th category. Has the right to service mobile steam dewaxing units with a working steam pressure of over 10 MPa (100 kgf / cm 2.

1.6. V practical activities the driver of a mobile steam dewaxing unit of the 6th category should be guided by:

• local acts and organizational and administrative documents of the Company;
• internal labor regulations;
• occupational health and safety regulations, industrial sanitation and fire protection;
• instructions, orders, decisions and instructions of the immediate supervisor;
• this job description.

1.7. The driver of the 6th grade mobile steam dewaxing unit should know:

• technological process of oil and gas production;
• physical and chemical properties of oil, steam and paraffin;
• methods of operating oil wells;
• wellhead piping schemes;
• the device and rules for the operation of the installation, the serviced unit, the main and auxiliary equipment, equipment, used control and measuring devices, the car;
• technological regime and work process for dewaxing oil wells with steam or hot oil, flow lines and oil gathering units;
• plumbing in the amount of work performed.

1.8. During the period of the temporary absence of the driver of the 6th grade mobile steam dewaxing unit, his duties are assigned to [the name of the position of the deputy].

2. Job responsibilities

The driver of a mobile steam dewaxing unit of the 6th grade carries out the following labor functions:

2.1. Preparation of a mobile steam dewaxing unit, unit for operation at the facility.

2.2. Conducting a technological process for dewaxing oil wells, flow lines, oil gathering units, heating water pipelines and other field technological facilities with steam.

2.3. Connection of units with wells, field technological units.

2.4. Laying of lines for dewaxing or heating with steam or hot oil.

2.5. Monitoring the operation parameters of the boiler or oil heater, engine, instrumentation and all auxiliary mechanisms of the serviced unit, steam mobile dewaxing unit, installation and dismantling of equipment, apparatus and instrumentation of the installation, performance of preventive and routine repairs of equipment, keeping a log book installation work.

2.6. Driving a car.

In case of official necessity, the driver of a mobile steam dewaxing unit of the 6th category may be involved in overtime duties, in the manner prescribed by law.

3. Rights

The driver of a mobile steam dewaxing unit of the 6th category has the right to:

3.1. To get acquainted with the draft decisions of the management of the enterprise concerning its activities.

3.2. Submit proposals for improving the work related to the responsibilities provided for in this job description for the management's consideration.

3.3. Inform the immediate supervisor about all the shortcomings identified in the course of the performance of their official duties in production activities enterprises (its structural divisions) and make proposals for their elimination.

3.4. To request, personally or on behalf of the immediate supervisor, from the heads of the enterprise departments and specialists, information and documents necessary for the performance of their official duties.

3.5. To involve specialists from all (individual) structural divisions of the Company in solving the tasks assigned to him (if this is provided for by the provisions on structural units if not - with the permission of the head of the Company).

3.6. Require the management of the enterprise to assist in the performance of their duties and rights.

4. Responsibility and performance evaluation

4.1. The driver of a mobile steam dewaxing unit of the 6th category bears administrative, disciplinary and material (and in some cases stipulated by the legislation of the Russian Federation - and criminal) responsibility for:

4.1.1. Failure to comply or improper fulfillment of the official instructions of the immediate supervisor.

4.1.2. Failure to fulfill or improper fulfillment of one's own labor functions and the tasks assigned to him.

4.1.3. Misuse of the granted official powers, as well as their use for personal purposes.

4.1.4. Inaccurate information about the status of the work entrusted to him.

4.1.5. Failure to take measures to suppress the identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.

4.1.6. Failure to enforce labor discipline.

4.2. Assessment of the work of the operator of a mobile steam dewaxing unit of the 6th category is carried out:

4.2.1. Immediate supervisor - regularly, in the process of the employee's daily performance of his labor functions.

4.2.2. Attestation Commission enterprises - periodically, but at least once every two years, based on the documented results of work for the evaluation period.

4.3. The main criterion for evaluating the work of the operator of a steam mobile dewaxing unit of the 6th grade is the quality, completeness and timeliness of his performance of the tasks provided for by this instruction.

5. Working conditions

5.1. The operating mode of the driver of the 6th grade mobile steam dewaxing unit is determined in accordance with the internal labor regulations established by the Company.

5.2. In connection with production necessity the driver of a mobile steam dewaxing unit of the 6th category is obliged to go to business trips(including local significance).

Acquainted with the instructions __________ / ____________ / "____" _______ 20__

This occupational health and safety manual for the operator of a mobile steam dewaxing unit is available for free viewing and download.

1. GENERAL LABOR PROTECTION REQUIREMENTS

1.1. Persons who are at least 18 years of age, specially trained, having an appropriate certificate, having passed a medical examination, who have received introductory briefing, instruction at the workplace, who have completed an internship in the amount of 14 shifts, trained in safe working methods and passed exams, are allowed to work as a driver of PPU 1600/100.
1.2. The driver of the PPU must be familiarized with the "Internal Labor Regulations" against signature and observe the work and rest regime.
1.3. To dangerous and harmful production factors influencing the driver of the PPU include:
- increased temperature and steam pressure,
- noise,
- humidity,
- temperature,
- air speed,
- illumination,
- saturated hydrocarbons,
- tension labor process,
- injury hazard,
— high pressure working environment in the piping system.
At the workplace of the PPU driver, there may be a possibility of injury or health impairment, which can be caused by the following sources of danger:
Risk - direct fire and thermal effects
- Fires during electric welding and other hot work at fire hazardous facilities;
Risk - shockwave action
- Explosions at places of storage of vehicles;
- Explosions during gas hazardous work;
- Explosions during electric welding and other hot work at explosive and fire hazardous facilities,
Risk - electric shock
- Electric shock caused by faulty electrical equipment, contact with live wires;
Risk - poisoning, exposure to toxic substances
- Poisoning by gases (butane, nitrogen oxides, carbon monoxide, ethyl mercaptam), leaded gasoline and its vapors;
Risk - falling on the territory of the object
- Falling while moving around the territory;
Risk - injury during operation, repair and other work
- Injury during repair and technical maintenance of cars;
- Injury by parts of equipment and structures as a result of explosions and accidents at facilities;
Risk - injury to drivers and personnel
- Death in an accident as a result of non-observance of traffic rules;
- Action of hazardous factors (suspended vehicle and its units, hot water and steam, flammable substances, gases and other toxic substances, leaded gasoline, equipment, tools, fixtures) during work;
- Fall of the driver as a result of his careless actions when leaving the cab and moving around the territory;
- Technical issues vehicle;
- Meteorological conditions: low air temperature, ice, precipitation;
- Moving at an unreasonable speed;
- Using the vehicle for other purposes;
- Use drugs and alcohol;
Risk - harm to health
- Contact with insects and animals;
- Violation of instructions and rules of health and safety, requirements of technological regulations when performing work;
Risk - death due to destruction of buildings, structures and destruction or fall of equipment
- Destruction of structures, technical devices or their elements;
- Destruction or fracture of the metal structures of the lifting machine (bridge, portal, frame, platform, tower, boom, support, jib) or its fall.
1.4. Smoking and using open fires on the premises of the enterprise and in production premises allowed only in specially designated places:
1.5. In the event of a fire on the territory of the enterprise, you must immediately inform the work manager and start extinguishing the fire. primary funds fire extinguishing.
1.6. If an accident occurs during the performance of work, then it is necessary to immediately inform the work supervisor, stop work and proceed to provide medical assistance to the victim, save workplace in such a state when an accident has occurred, if this does not pose a threat to the life and health of other workers.
1.7. When performing work, you must follow the rules of personal hygiene. After each operation with toxic and flammable lubricants, hands should be thoroughly washed with water and soap. Observe cleanliness at the workplace and on the territory of the enterprise. Place used rags in special metal boxes with a tight lid.
1.8. For non-compliance and violation of the requirements of this instruction, the worker is responsible, in accordance with the rules of the internal labor regulations of the enterprise.

2. LABOR PROTECTION REQUIREMENTS BEFORE STARTING WORK

2.1. Maintenance of the installation must be carried out in overalls, gloves, special footwear.
2.2. Before starting work, the driver must make sure that all units and control systems are in good working order, safety devices, instrumentation and controls are in good working order.
2.3. When using flexible hoses for steaming work, you must make sure that the latter is intact, the attachment to the steaming gun must be reliable, made with a clamp.
2.4. Install a spark arrestor before entering the bush.
2.5. Before leaving the facility, the driver must receive a written assignment from the responsible person with a note in the rotational log / number at the site of the bush, well, etc.
2.6. Production of work: check the availability of a prepared site, access roads, make sure that there is no oil contamination. In the event that violations are detected, record in the logbook.
2.7. To proceed with the assignment only upon receipt of permission with an entry in the logbook of the responsible person.

3. REQUIREMENTS FOR LABOR PROTECTION DURING WORK

3.1. The PPU installation (with an increase in oil and gas recovery of reservoirs and well productivity, with dewaxing, pipes and equipment) must be located at a distance of at least 25 meters from the wellhead, and 10 meters from other equipment, the cabin is located from the wellhead. When steaming a flow line, it is prohibited to approach it and the wellhead at a distance of less than 10 meters.
3.2. Before assembling the discharge or flush line, make sure there is a bore in the manifold and steam line elements.
3.3. When pumping chemicals, steam, hot water on the injection line at the wellhead, it must be installed check valve.
3.4. When working with a flexible hose, do not bend and run over the equipment on the steam line.
3.5. The flexible hose for the steam line must be free of joints.
3.6. For safety reasons, it is necessary to keep the unit clean, make sure there are no gaps in the fuel lines and avoid oil contamination.
3.7. Maintenance and repair the unit with the unit turned off and the car engine turned off.
3.8. IT IS FORBIDDEN:
- install PPU under power and lighting power lines;
- increase the steam temperature by interrupting the fuel supply to the nozzle in order to avoid an explosion in the boiler combustion chamber;
- operation of the boiler with non-explosive or non-regulated safety valves;
- use rubber sleeves;
- leave the unit unattended.
3.9. STARTING UP AND OPERATING PROCEDURE:
- put up the sign “HEAT TREATMENT IN PROGRESS”;
- assemble the discharge line and pressurize it at 1.5 R expected;
- if there are gaps, stop the installations, tighten the connections, reducing the pressure in the discharge line to atmospheric;
- create the required pressure in the steam generator coils;
- to carry out pressure control according to the manometer.
3.10. Before firing up the steam generator, it is necessary to purge the steam generator.
3.11. After firing up, adjust the fuel pressure and return to normal pressure without smoke or light gray smoke.
3.12. In a working steam generator, it is necessary to maintain a constant steam pressure when supplied to the consumer.
3.13. During operation, observe the pressure gauge readings and the operation of the safety valve.
3.14. When steaming the flow line, it is not allowed to approach it and the wellhead at a distance of less than 10 m.
3.15. It is forbidden to use rubber hoses to supply the coolant under pressure.
3.16. IT IS FORBIDDEN to work if on the pressure gauge:
- there is no seal or stamp;
- the verification period has expired;
- the arrow does not return to the zero indicator of the scale by an amount exceeding half the permissible error for a given pressure gauge.
3.17. At least once a shift, blow up the safety valves to check their performance, as well as clean the soot by injecting steam into the soot blower.
3.18. During operation, do not increase the steam temperature over 310, the steam pressure does not exceed 10 MPa - 100 m / cm2.

SAFE HANDLING OF STEAM
3.19. The steam line from the steam boiler to the steam hose must be strong, tight and thermally insulated along its entire length.
3.20. A steam hose must be used to deliver steam to the heating points. The hose must have a metal tip with a length of at least 0.5m.
3.21. The steam hose must be free of shut-off devices. All valves must be installed on a metal steam line.
3.22. The steam hose must be secured to the steam line with metal clamps.
3.23. When warming up frozen objects, it is necessary to be at a distance of at least one meter from the outlet of the steam jet, on the opposite side of the steam movement.
3.24. To heat water in vessels, radiators, it is necessary to use a sealed piping system in order to avoid spontaneous flight of the hose from the vessel and radiator.
3.25. When warming up the equipment at a height, do not stand under the warming place.
3.26. Do not direct the hose towards people and stop free steam from escaping from the steam hose by bending the hose.

4. REQUIREMENTS FOR LABOR PROTECTION IN EMERGENCY SITUATIONS

4.1. In the event of an emergency, as well as a situation that threatens the health or life of an employee, it is necessary to exclude the action of a dangerous source as soon as possible (turn off the switch, stop the operation of the equipment), and if necessary, remove or remove the victim from the danger zone and provide him with first aid;
4.2. First aid should be provided immediately and, if possible, at the scene of the accident.
4.3. Report the incident to your immediate supervisor or dispatcher and, if possible, keep the work environment as it was at the time of the accident.
4.4. In case of fire, ignition, fire, you must immediately call the fire department and start extinguishing the fire with the available means.

5. LABOR PROTECTION REQUIREMENTS AT THE END OF WORK

5.1. At the end of the work, all tools and devices must be put into place and securely fixed.
5.2. Moving PPU under its own power on the roads in the field no more than 30 km / h, and on asphalt roads no more than 50 km / h.
5.3. After returning from the object to the garage, check the serviceability of the car, put it in the parking lot and de-energize the electrical equipment of the car through the ground.
5.4. Report any malfunctions in the operation of the equipment to the mechanic and the replacement.
5.5. Remove overalls and store them in a designated storage area.
5.6. Wash hands and face with warm water and soap, if possible take a shower.